 |
Type of problem |
 |
Cause |
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Remedy |
 |
|
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Blade Worn out of Round |
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Shaft bearings are worn |
 |
Install new blade shaft bearing as required |
|
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Blade arbor hole is damaged from previous mismounting |
 |
Replace worn shaft or mounting arbor bushing |
 |
Bond is too hard for material, causing a "rounding" and wearing one half of the blade more than the other |
 |
Make certain that drive pin is functioning |
|
Blade will Not Cut |
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Blade is too hard for material being cut |
 |
Select proper blade specification for mateial being cut |
|
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Blade has become dull as a result of being used on too hard a material |
 |
Tune engine according to manufacturer's manual |
|
Uneven Segment Wear |
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Insufficient water(usually on one side of blade) |
 |
Flush out water system and check flow and distribution to both side of blade |
|
 |
Equipment defects cause the segments to wear unevenly |
 |
Replace bad bearings, worn arbor or misalignment to spindle |
 |
Saw is misaligned |
 |
Check saw head aligned for squareness both vertically and horizontally |
|
Arbor Hole Out-of Round |
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Blade collar is not properly tightened, Permitting blade rotation or vibration on the shaft |
 |
Tighten the shaft nut with a wrentch to make certain that the blade is adequately secured |
|
 |
Blade collar is not properly tightened, Permitting blade clamping |
 |
Clean blade collars, making certain they are not worn |
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Blade is not properly mounted |
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Make certain the blade is mounted on the proper shaft diameter before tightening shaft nut |
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Ensure the pin hole slides over drive pin |
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Make sure that drive pin is in pin hole |
|
|
Undercutting the steel center |
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Abrasion of steel center due to highly abrasive fines generated during cutting |
 |
Use as much water as possible to flush out fines generated curing cutting or use wear-retardant cores |
|
 |
Cutting through material into sub-base |
 |
Wear-retardant cores are not always the ultimate solution to eliminate undercutting |
 |
Provide an adequate water flow to the steel center area immediately adjacent to the segment |
|
|
Segment Cracks |
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Blade is too hard for material being cut |
 |
Use a blade with a softer bond |
|
|
Blade Wobbles |
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Blade runs at improper speed |
 |
Check for bad bearings, bent shaft, or worn mounting arbor |
|
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Blade collar diameters are not identical |
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Check blade collar discs to make sure they are clean, flat and of correct diameter |
 |
Blade is bent as a result of dropping or twisting |
 |
Make certain that blade shaft is running at recommended RPM to match tensioned speed of blade |
|
Segment Loss |
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Overheating due to lack of water |
 |
Check water feed lines and make sure flow is adequate on both sides of blade |
|
 |
Steel center is worn from undercutting |
 |
Use sufficient water to flush out the cut |
 |
Defective blade collars are causing blade misalignment |
 |
Clean blade collars or replace |
 |
Blade is too hard for material being cut |
 |
Use proper blade specification for material being cut |
 |
Blade is cutting out of found, causing a pounding motion |
 |
Replace worn bearing |
 |
Improper blade tension |
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Ensure blade is running at correct RPM, blade is tensioned for correct RPM |
|
Cracks in steel center |
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Blade flutters in cut as a result of blade losing tension |
 |
Tighten the blade shafter nut |
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Make sure blade is running at proper tensioned speed and taht drive pin in functioning properly |
|
|
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Blade specification is too hard for the material being cut |
 |
Use a softer bond to eliminate stress which create cracks |
 |
Bad blade shaft bearing |
 |
Replace blade shaft bearing |
|
Loss of Tension |
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Steel center has been overheating as a result of blade spinning on arbor |
 |
Check water flow, distribution and lines and tighten the blade shaft nut |
|
 |
Steel center has been overheating from rubbing the side of material being cut |
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Make certain blade RPM is correct so the blade operates at its tensioned speed |
 |
Unequal pressure at blade clamping collars |
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Blade clamping collars must be identical in diameter and the recommended size |
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Improper blade specification: blade is too hard for the material being cut |
 |
Use a softer bonded blade to reduce operating stresses |
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